Custom sportswear pricing depends on the type of garment, fabric selection, printing method, order quantity, design complexity, and finishing requirements. A simple training short will usually cost less than a full tracksuit, while a technical cycling jersey or motocross jersey may cost more because of fabric performance, panel construction, and detailed sublimation work.

For sports teams, schools, clubs, private-label brands, and distributors, understanding the average manufacturing cost of custom sportswear manufacturing helps with better budgeting, product planning, and supplier communication.

This guide explains the typical manufacturing price ranges for popular custom sportswear items, including football kits, soccer uniforms, baseball jerseys, softball uniforms, hockey jerseys, lacrosse uniforms, basketball uniforms, wrestling apparel, MMA rash guards, rugby jerseys, volleyball jerseys, cricket jerseys, cycling jerseys, fishing jerseys, esports jerseys, bowling shirts, dart shirts, motocross jerseys, and pit crew shirts.

The prices below are general factory manufacturing ranges and can vary depending on fabric, order quantity, customization, branding, packaging, and production requirements. For a broader look at Byon Textile’s production scope, visit our sportswear manufacturing capabilities and cut-to-pack manufacturing process.

Average Custom Sportswear Manufacturing Prices

In most cases, larger order quantities reduce the cost per item. Orders of 100 or more pieces usually receive the most efficient unit pricing because design setup, cutting, printing, and production costs are spread across a larger production run.

What Affects Custom Sportswear Pricing?

The price of custom sportswear is not only based on the garment type. Two teams may order the same product, but their final cost may be different because of material choices, customization level, and finishing details.

The most common factors that affect sportswear manufacturing cost include:

1. Fabric Type

Sportswear usually requires performance fabrics such as polyester, interlock, mesh, spandex blends, fleece, or moisture-wicking materials. Lightweight training tops are usually more affordable, while technical fabrics for cycling, motocross, rugby, and compression wear can increase the cost. If you are comparing fabric choices, see our sportswear fabrics guide.

2. Printing Method

Sublimation printing is commonly used for sportswear because it allows full-color designs, sponsor logos, names, numbers, patterns, and team graphics to be printed directly into the fabric. This is especially popular for football kits, soccer jerseys, cricket jerseys, basketball uniforms, esports jerseys, fishing jerseys, motocross jerseys, and cycling jerseys.

3. Embroidery and Logos

Small embroidered logos, badges, and brand marks can add around $0.67 per application, while larger embroidery can add around $1.33 per application. Printed logos usually follow a similar cost range depending on size and placement.

4. Garment Construction

A simple jersey or training top is usually easier to manufacture than a button-up baseball jersey, tracksuit, rugby jersey, cycling jersey, or pit crew shirt. More panels, collars, zippers, buttons, ribbed cuffs, reinforced seams, and pockets can increase production time and cost.

5. Quantity Ordered

The cost per piece normally decreases as order quantity increases. Smaller orders are possible, but larger batches are more cost-effective because fabric cutting, printing setup, and production workflow become more efficient.

6. Custom Names and Numbers

Player names, numbers, sponsor logos, sleeve branding, back printing, and individual personalization can increase the final cost, especially when each item has a different design or name.

7. Packaging and Finishing

Custom labels, hang tags, barcode stickers, size stickers, individual polybags, and export-ready packing can also affect the final manufacturing price. For U.S. buyers, it is also worth checking the FTC’s Care Labeling Rule guidance, CBP’s textile import guidance, and the USITC Harmonized Tariff Schedule resources when planning labels, documentation, and landed cost.

Pricing by Sportswear Category

Football Kits and Soccer Uniforms

Custom football uniforms and soccer uniforms are among the most popular sportswear products for clubs, academies, schools, and private-label brands. A standard football or soccer kit usually includes a jersey and shorts, with optional socks, names, numbers, and sponsor logos.

The typical manufacturing cost for custom football kits and soccer kits is around $12.64 to $13.30 per set, with an average lead time of around 2 weeks.

Pricing depends on:

• Jersey fabric
• Shorts fabric
• Sublimation coverage
• Player names and numbers
• Club crest or badge
• Sponsor logos
• Custom neck labels
• Packaging requirements

Sublimated soccer jerseys and football kits are cost-effective because they allow complex designs without needing separate color-by-color printing. This makes them a strong option for teams that want professional-looking kits with full branding.

Training Tops and Training Shorts

Training tops and training shorts are usually simpler than full match kits, but they are important for clubs, gyms, academies, and sports brands that want a complete apparel range.

Training tops typically cost around $12.64 to $13.30 per piece, while training shorts usually cost around $11.31 to $11.97 per piece. The average production time is around 2 weeks.

Training apparel is commonly made with lightweight polyester or breathable sports fabric. The final price depends on fabric weight, print coverage, logo placement, and whether the order includes custom labels or packaging.

Training shorts are generally more affordable than jerseys and tops because they use less fabric and usually have simpler construction. However, pockets, zippers, drawcords, contrast panels, and custom waistbands can increase the price.

Tracksuits and Warm-Up Suits

Custom tracksuits and warm-up suits are higher-value sportswear products because they involve more fabric, more sewing, and more finishing work. A tracksuit may include a jacket and trousers, while a basketball warm-up suit or soccer warm-up set may include sport-specific cuts and branding.

The typical manufacturing cost for tracksuits is around $19.29 to $19.95 per set, with an average lead time of around 2 weeks. More complex warm-up suits may cost slightly more depending on zippers, pockets, lining, panels, and fabric weight.

Tracksuits are popular for:

• Football clubs
• Soccer academies
• Basketball teams
• Cricket teams
• School sports teams
• Fitness brands
• Travel kits
• Team presentation wear

Tracksuits cost more than standard jerseys because they usually require multiple panels, zippers, cuffs, collars, waistband finishing, and additional stitching operations.

Baseball Uniforms and Baseball Jerseys

Custom baseball uniforms can include jerseys, pants, knickers, tees, jackets, and team shirts. Baseball pricing varies widely because there are several garment types, from simple sublimated baseball jerseys to more structured button-up jerseys and pants.

A standard sublimated baseball jersey typically costs around $13.30 to $16.95 per piece. Custom button-up baseball jerseys usually cost around $15.95 to $19.95 per piece because they require buttons, plackets, collars, and more detailed construction.

Baseball pants and knickers typically cost around $13.95 to $18.95 per piece, depending on fabric strength, fit, waistband, piping, and reinforcement.

Baseball jackets can range from $19.95 to $30.59 per piece, depending on fabric, lining, zipper quality, pockets, and finishing.

Custom baseball manufacturing costs are affected by:

• Button-up or pullover style
• Sublimated or cut-and-sew design
• Contrast piping
• Team names and numbers
• Pants or knicker construction
• Youth or adult sizing
• Custom team jackets

Youth baseball uniforms may cost slightly less than adult uniforms because of smaller fabric usage, but the difference is not always large because printing, cutting, and sewing operations remain similar.

Softball Jerseys and Softball Uniforms

Softball uniforms are similar to baseball uniforms but may have different fits, sleeve styles, and team design preferences. Custom slow pitch softball jerseys, fastpitch softball uniforms, softball shirts, and softball pants are commonly made using sublimation or performance fabric construction.

Custom softball jerseys typically cost around $13.30 to $16.95 per piece, while softball pants usually fall around $13.95 to $18.95 per piece.

The final cost depends on:

• Sublimation design
• Jersey fit
• Sleeve length
• Pant style
• Team logos
• Player names and numbers
• Youth or adult sizing
• Packaging

Softball teams often prefer bold sublimated designs because they allow full-color artwork, gradients, patterns, sponsor logos, and team branding without making the garment heavy.

Hockey Jerseys

Custom hockey jerseys are usually more expensive than lightweight soccer or basketball jerseys because they often require heavier fabric, a looser fit, larger panels, and stronger stitching. Reversible hockey jerseys can also increase cost because they require two usable sides.

A custom hockey jersey typically costs around $16.95 to $22.95 per piece, with an average production time of 2 to 3 weeks.

Hockey jersey pricing depends on:

• Fabric weight
• Sublimated or stitched design
• Reversible construction
• Reinforced seams
• Sleeve design
• Team crests
• Player names and numbers
• Custom socks or pants

Custom ice hockey pants and socks vary depending on construction, fabric, padding requirements, and finishing details. Since hockey apparel is more technical than basic training wear, it usually requires more detailed specifications before final pricing.

Lacrosse Uniforms

Custom lacrosse uniforms usually include jerseys, pinnies, shorts, shirts, and hoodies. Lacrosse pinnies are generally simpler and more affordable, while full lacrosse uniforms with shorts and custom branding cost more.

Custom lacrosse pinnies usually cost around $12.95 to $15.95 per piece, while lacrosse jerseys and shirts can range from $13.30 to $17.95 per piece. Lacrosse shorts usually fall around $11.95 to $13.95 per piece.

Custom lacrosse hoodies may cost around $16.63 to $19.95 per piece, depending on fabric weight, printing, embroidery, and finishing.

Lacrosse pricing is affected by:

• Reversible or single-sided construction
• Mesh or polyester fabric
• Shorts design
• Sublimated artwork
• Team names and numbers
• Hoodie or outerwear add-ons

American Football Uniforms

American football uniforms are usually more structured than soccer kits or basketball jerseys. They may include jerseys, pants, fan jerseys, reversible jerseys, flag football jerseys, team jackets, and sublimated football pants.

Sublimated flag football jerseys and reversible football jerseys typically cost around $14.95 to $19.95 per piece, depending on construction. American football jerseys can range from $16.95 to $22.95 per piece, especially if they require heavier fabric, reinforced seams, or a specific fit.

Sublimated football pants usually cost around $13.95 to $18.95 per piece, depending on material and construction.

Football team jackets can range from $19.95 to $30.59 per piece, depending on whether the jacket is lightweight, fleece, softshell, or waterproof.

The final cost depends on:

• Jersey cut
• Fabric weight
• Reinforcement
• Reversible construction
• Sublimated numbers
• Team logos
• Pants style
• Jacket material

Basketball Uniforms

Custom basketball uniforms usually include jerseys and shorts, with optional shooting shirts, warm-up suits, hoodies, and jackets. Basketball jerseys are generally lightweight and breathable, making them cost-effective for teams and brands.

Basketball jerseys typically cost around $12.95 to $15.95 per piece, while sublimated basketball shorts usually cost around $11.95 to $13.95 per piece.

Custom reversible basketball jerseys may cost around $15.95 to $19.95 per piece because both sides must be finished and wearable.

Basketball warm-up suits usually fall around $19.29 to $22.50 per set, depending on construction and finishing. Basketball hoodies usually cost around $16.63 to $19.95 per piece, while basketball jackets may range from $19.95 to $30.59 per piece.

Basketball apparel pricing depends on:

• Mesh or polyester fabric
• Reversible design
• Sublimation coverage
• Team logos
• Names and numbers
• Shorts waistband
• Shooting shirt construction
• Warm-up suit details

Wrestling Singlets and Wrestling Apparel

Wrestling apparel is more technical than standard jerseys because it often requires stretch fabric, compression fit, and strong seams. Common wrestling items include sublimated wrestling singlets, fight shorts, tights, jackets, and hoodies.

Sublimated wrestling singlets typically cost around $14.95 to $18.95 per piece. Wrestling tights may range from $14.95 to $19.95 per piece, depending on fabric stretch, sublimation, and stitching requirements.

Wrestling fight shorts usually cost around $12.95 to $18.95 per piece.

Wrestling jackets and hoodies can range from $16.63 to $30.59 per piece, depending on whether the product is fleece, softshell, or lightweight outerwear.

The cost depends on:

• Stretch fabric
• Compression fit
• Sublimation design
• Seam strength
• Waistband construction
• Team branding
• Matching jackets or hoodies

MMA Rash Guards, BJJ Rash Guards, and Fight Shorts

MMA and BJJ apparel usually requires stretch fabric, durable seams, and strong printing that can handle repeated training. Custom MMA rash guards and BJJ rash guards are commonly made with polyester-spandex blends or compression fabrics.

Custom MMA rash guards and BJJ rash guards typically cost around $13.95 to $18.95 per piece. MMA tights can range from $14.95 to $19.95 per piece, while custom fight shorts usually cost around $12.95 to $18.95 per piece.

Pricing depends on:

• Short sleeve or long sleeve style
• Compression fabric
• Sublimation coverage
• Flatlock stitching
• Waistband quality
• Reinforced seams
• Brand logos
• Individual packaging

Rash guards and fight shorts often require more technical fabric than standard jerseys, so they may cost more than simple training tops.

Rugby Jerseys

Custom rugby jerseys usually cost more than lightweight sports jerseys because they often require stronger fabric, heavier construction, and durable stitching. Rugby apparel must be comfortable but also tough enough for contact sports.

Custom rugby jerseys typically cost around $16.95 to $22.95 per piece, with an average lead time of 2 to 3 weeks.

Rugby jersey pricing depends on:

• Fabric weight
• Collar style
• Reinforced stitching
• Sublimated or cut-and-sew design
• Team badge
• Sponsor logos
• Fit preference
• Sleeve construction

Rugby jerseys are usually more expensive than basic soccer jerseys because they require more durable materials and construction.

Volleyball Jerseys

Volleyball jerseys are usually lightweight, breathable, and flexible. They are often made with polyester or moisture-wicking performance fabric.

Custom volleyball jerseys typically cost around $12.95 to $15.95 per piece, with an average lead time of around 2 weeks.

The final price depends on:

• Sleeve length
• Fabric quality
• Sublimation coverage
• Team logo placement
• Names and numbers
• Women’s or men’s fit
• Matching shorts

Volleyball jerseys are usually one of the more cost-effective custom sportswear items because they use lighter materials and simpler construction.

Cricket Jerseys

Custom cricket jerseys are commonly made using lightweight polyester and sublimation printing. They are popular for clubs, schools, leagues, and cricket academies.

Cricket jerseys typically cost around $13.30 to $16.95 per piece, with an average production time of around 2 weeks.

Cricket jersey pricing depends on:

• Collar style
• Sleeve length
• Sublimation design
• Sponsor logos
• Team crest
• Player names and numbers
• Matching trousers or tracksuits

Cricket teams often order jerseys along with training tops, tracksuits, caps, or team jackets to create a complete kit range.

Cycling Jerseys

Custom cycling jerseys are more technical than standard jerseys because they require performance fabric, close-fitting construction, zipper placement, rear pockets, and breathable panels.

Cycling jerseys typically cost around $16.95 to $24.95 per piece, with an average lead time of 2 to 3 weeks.

The final price depends on:

• Full zip or half zip
• Rear pockets
• Elastic hem
• Sleeve finishing
• Breathable side panels
• Sublimation design
• Fit and sizing
• Fabric performance

Cycling jerseys usually cost more than basic football or basketball jerseys because of the extra construction details and technical requirements.

Motocross Jerseys

Custom motocross jerseys are designed for durability, flexibility, and bold graphics. They often use performance polyester fabrics with sublimated designs and sport-specific cuts.

Motocross jerseys typically cost around $18.95 to $25.95 per piece, with an average lead time of 2 to 3 weeks.

Motocross jersey pricing depends on:

• Fabric durability
• Sublimation artwork
• Sleeve construction
• Ventilation panels
• Collar style
• Longer back cut
• Team or sponsor branding

Because motocross jerseys often use larger sublimated artwork and specialized cuts, they usually cost more than standard training tops.

Fishing Jerseys

Custom fishing jerseys are usually lightweight, breathable, and often made with long sleeves for outdoor use. They are commonly used by fishing teams, outdoor brands, and promotional apparel buyers.

Fishing jerseys typically cost around $13.30 to $17.95 per piece, with an average lead time of around 2 weeks.

Pricing depends on:

• Long sleeve or short sleeve style
• UV-style performance fabric
• Sublimation coverage
• Sponsor logos
• Collar style
• Breathability
• Packaging

Fishing jerseys often include detailed graphics, sponsor placements, and full-body sublimation designs.

Esports Jerseys

Custom esports jerseys are popular among gaming teams, esports organizations, streamers, and merchandise brands. They are usually lightweight, breathable, and designed with bold sublimation graphics.

Esports jerseys typically cost around $12.95 to $16.95 per piece, with an average lead time of around 2 weeks.

The final cost depends on:

• Sublimation design complexity
• Sponsor logo placements
• Collar style
• Sleeve design
• Player names
• Team branding
• Custom labels
• Packaging

Esports jerseys are usually cost-effective because they are lightweight and do not require the same level of reinforcement as contact sports apparel.

Bowling Jerseys and Dart Shirts

Bowling jerseys and dart shirts are often made with lightweight polyester and custom sublimation printing. They are popular for teams, clubs, leagues, events, and promotional sportswear.

Bowling jerseys and dart shirts typically cost around $13.30 to $17.95 per piece, with an average production time of around 2 weeks.

Pricing depends on:

• Collar style
• Sublimation design
• Sponsor logos
• Player names
• Button or polo-style construction
• Fabric quality
• Packaging

These items are usually more affordable than cycling, motocross, or rugby apparel because they do not require heavy reinforcement or complex technical construction.

Pit Crew Shirts

Pit crew shirts are usually more structured than standard jerseys. They may include collars, buttons, panels, sponsor logos, pockets, and a professional motorsport-inspired appearance.

Custom pit crew shirts typically cost around $15.95 to $22.95 per piece, with an average lead time of 2 to 3 weeks.

The final price depends on:

• Button-up construction
• Collar style
• Sponsor logo placement
• Fabric choice
• Contrast panels
• Pockets
• Embroidery or print
• Packaging

Pit crew shirts often cost more than standard sublimated jerseys because they require more sewing and finishing work.

Add-On Customization Costs

Custom sportswear often includes additional branding such as embroidery, printed logos, sponsor placements, badges, names, and numbers.

Typical add-on costs include:

These costs can vary based on artwork size, placement, stitch count, print method, and quantity.

For example, a football kit with a team badge, sponsor logo, player number, and back name may cost more than a plain training top. Similarly, a tracksuit with embroidered logos on both the jacket and trousers may cost more than a standard sublimated jersey.

How Order Quantity Affects Sportswear Manufacturing Cost

Order quantity is one of the most important factors in custom sportswear pricing. Larger quantities usually reduce the unit cost because production becomes more efficient.

For example, when producing 100 or more pieces, the cost per item is usually lower than smaller order quantities. This is because fabric cutting, printing setup, quality control, and packing can be managed more efficiently in larger batches.

For teams and brands, ordering in bulk can help reduce the overall cost per garment. It also makes it easier to maintain fabric consistency, color consistency, and branding consistency across the full order.

How Long Does Custom Sportswear Manufacturing Take?

Most custom sportswear items take around 2 weeks to manufacture after design approval, order confirmation, and material readiness.

More complex items, such as jackets, technical cycling jerseys, motocross jerseys, hockey jerseys, rugby jerseys, baseball uniforms, and pit crew shirts, may take around 2 to 3 weeks depending on the details.

Production time may increase if the order includes:

• Complex artwork
• Multiple garment types
• Custom fabric sourcing
• Special trims
• Large embroidery
• Individual personalization
• Custom packaging
• Large order quantities
• Peak season production demand

For the smoothest production process, buyers should finalize artwork, sizing, fabric, labels, and packaging details before production begins.

How to Reduce Custom Sportswear Manufacturing Costs

Brands, teams, and distributors can reduce sportswear manufacturing costs by planning orders carefully.

Here are some practical ways to keep costs under control:

1. Order Larger Quantities

Larger orders usually reduce the unit price because production becomes more efficient.

2. Use Standard Fabric Options

Premium fabrics can improve performance, but standard polyester sports fabrics are often enough for many teamwear and clubwear orders.

3. Keep Branding Consistent

Using the same logo placements across jerseys, shorts, tracksuits, and jackets can reduce production complexity.

4. Avoid Last-Minute Changes

Changing artwork, sizes, colors, or labels after production starts can increase delays and costs.

5. Plan Before the Sports Season

Ordering before peak season helps avoid rush production and gives the factory enough time for sampling, production, quality control, and packing.

6. Combine Products in One Order

Teams can often save time and improve consistency by ordering jerseys, shorts, tracksuits, hoodies, and jackets together.

Why Sportswear Pricing Varies Between Manufacturers

Sportswear manufacturing prices can vary from one supplier to another because not every manufacturer offers the same fabric quality, stitching standard, printing accuracy, quality control, or export-ready finishing.

A lower price may not always mean better value. Poor fabric, weak stitching, inaccurate sizing, low-quality printing, and inconsistent colors can create problems for teams and brands.

When comparing custom sportswear manufacturers, buyers should consider:

• Fabric quality
• Stitching quality
• Printing durability
• Size consistency
• Sampling process
• Production capacity
• Communication
• Quality control
• Packaging
• Export experience

A reliable manufacturer should be able to explain pricing clearly and help buyers choose the right garment specifications for their budget.

Frequently Asked Questions About Custom Sportswear Pricing

How much does it cost to manufacture custom football kits?

Custom football kits usually cost around $12.64 to $13.30 per set, depending on quantity, fabric, design, printing, and customization requirements.

How much does a custom sports jersey cost?

Most custom sports jerseys cost between $12.95 and $17.95 per piece. Technical jerseys, such as hockey, rugby, cycling, or motocross jerseys, may cost more because of fabric and construction requirements.

Why do tracksuits cost more than jerseys?

Tracksuits cost more because they use more fabric and require more sewing operations. Zippers, pockets, collars, cuffs, waistbands, and multiple panels can also increase the manufacturing cost.

Does sublimation printing increase the price?

Sublimation printing can affect the price depending on artwork coverage and production requirements. However, it is often one of the best options for custom sportswear because it allows full-color designs, names, numbers, logos, and patterns without making the garment heavy.

How much does embroidery add to the cost?

Small embroidery usually adds around $0.67 per application, while larger embroidery usually adds around $1.33 per application. The final price depends on the size, stitch count, and placement.

What is the average lead time for custom sportswear?

Most custom sportswear orders take around 2 weeks after design approval and order confirmation. More complex products may take 2 to 3 weeks.

Are larger orders cheaper per piece?

Yes. Larger orders usually reduce the unit cost because setup, cutting, printing, and production costs are spread across more pieces.

Can names and numbers be added to jerseys?

Yes. Player names, numbers, sponsor logos, team crests, sleeve logos, and back prints can be added to most custom sportswear items.

Which custom sportswear items are the most affordable?

Training shorts, training tops, volleyball jerseys, esports jerseys, and standard football kits are usually among the more cost-effective sportswear items.

Which sportswear items usually cost more?

Cycling jerseys, motocross jerseys, hockey jerseys, rugby jerseys, button-up baseball jerseys, jackets, and pit crew shirts usually cost more because they require more technical fabrics, construction details, or finishing work.

Final Thoughts

Custom sportswear manufacturing costs depend on the garment type, fabric, customization, order quantity, and finishing requirements. Simple training apparel and standard kits are usually more affordable, while technical garments such as cycling jerseys, motocross jerseys, hockey jerseys, rugby jerseys, baseball uniforms, and pit crew shirts usually cost more because of their construction and performance requirements.

For teams, clubs, schools, sportswear brands, and distributors, the best approach is to prepare clear specifications before requesting a quotation. Details such as product type, quantity, fabric, sizes, artwork, logos, labels, packaging, and delivery requirements help the manufacturer provide accurate pricing and a realistic production timeline.

Byon Textile manufactures custom sportswear for teams, clubs, brands, and distributors, including football kits, soccer uniforms, baseball jerseys, basketball uniforms, cricket jerseys, rugby jerseys, MMA rash guards, tracksuits, hoodies, jackets, and sublimated sportswear. Whether you need team uniforms or private-label sportswear production, the final price depends on your design, quantity, fabric, branding, and finishing requirements. You can also read why many buyers import sportswear from Pakistan when comparing supplier options.

Contact Byon Textile to discuss your custom sportswear project and receive a tailored manufacturing quotation.